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Vibrating machines improves productivity and increases
profit.
For many years, Charles Corporation and its engineering
Department, under reliable technical back-ground over than
20 years, have developed the way in providing industry with
the most reliable powder and particle handling
equipments.
Our vibrating machines efficiently separate, feed, dry and
control the flow of wide range of materials.
Application
* Food
* Chemicals
* Coal
* Ore
* Pulp and paper
* Rock products
* Basic metals
* Clay
* Glass
* Rubber
* Cement
* Forest products
* Feeds
* Pharmacy
* Other metal industry using powder or
particles.
VIBRATORS
Magnetic vibrators
Magnetic vibrators offer the most economical and effectived
method maintaining the flow of bulk material from bins,
hoppers and chutes, and where required the control of
vibrating power, The simple design and rugged construction
provide efficient, trouble free performance.
Our vibrators offered can help you reduce production costs
serveral ways :
An uneven or iterrupted flow of materials form storage to
processing equipment causes expensive, unnecessary down-
time in your operation. Magnetic vibrators assure constant,
uniterrupted material flow, leading to higher productivity
and greater profitability.
Everytime a worker is required to pound, poke, or hammer a
bin or hopper to resore the material flow, manpower is
being wasted. Vibrators keep your materials flowing,
eliminating the need for workers to manually loosen
material, saving costly repairs to bins and hoppers.
The sturdy construction of magnetic Vibrator will further
reduce your maintenance costs.
All our vibrator models tested and adjusted to assure
optimum performance.
Electro-mechanical vibrators
Maintain the flow of hard to handle bulk materiasl from
bins, hoppers and chutes.
Our Electro-mechanical vibrators are designed to provide
years of efficient, trouble-free service, even under
adverse operating conditions.
The eccentric-wight design produces and orbital
vibrating action to reduce bridging and clogging of bulk
materiasl in large bins, bunkers and silos.
Broad models offer a wide selection with
features.
Horizontal vibrators
(2Pole)
Model 2-2 (0.15kw / 200kgf)
Model 3.5-2(0.2kw / 350kgf)
Model 6-2 (0.4kw / 600kgf)
(4Pole)
Model 6-4(0.2kw/600kgf)
Model 9-4(0.4kw/900kgf)
Model 17-4(0.85kw/1700kgf)
Model 34-4(1.5kw/3400kgf)
Model 52-4(2.2kw/5200kgf)
(6Pole)
Model 9-6(0.4kw/900kgf)
Model 13-6(0.85kw/1300kgf)
Model 24-6(1.5kw/2400kgf)
Model 34-6(2.2kw/3400kgf)
(8Pole)
Model 5-8(0.4kw/500kgf)
Model 10-8(0.85kw/1000kgf)
Model 20-8(1.5kw/20000kgf)
Model 32-8(2.2kw/3200kgf)
Vertical vibrators
(4 Poles)
Model V-15-4(0.85kw/1500kgf)
Model V-20-4(1.5kw/2000kgf)
(6 Poles)
Model V-16-6(0.85kw/1600kgf)
Model V-34-6(1.5kw/3400kgf)
Model V-45-6(2.2kw/4500kgf)
TWIST SCREENS
Twist screen is the most appropriate equipment to separate
the high polymers, minute particles and other high gammable
particle. Either in wet and dry type sifters are
available.
Twist screen provide a wide selection of machine in
size, purpose with a various standardized models.
Dia. 200 mm - 1 to 7 decks.
Dia. 300 mm - 1 to 7 decks.
Dia. 450 mm - 1 to 4 decks.
Dia. 600 mm - 1 to 4 decks.
Dia. 800 mm - 1 to 4 decks.
Dia. 1000 mm - 1 to 4 decks.
Dia. 1200 mm - 1 to 4 decks.
Dia. 1500 mm - 1 to 4 decks.
* Standard material where material contact parts are all in
Stainless steel grade 304.
Twist screen consists of vertical vibrator unit, mesh deck,
anti-jamming cleaner deck, trough, coil springs and base
body, clamp, cover, as standardized parts basically.
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Vertical vibrators can be reversed to increase efficiency
in screening a low density materials and high gammable
particle with increased screening area, and these
vibrations offer all possible vibrating angle to the
particles.
Drive unit generates the vibrations by the unbalanced angle
consisiting of adjustable weights on upper and below of the
vibrator.
The unbalanced angle are easily adjusted by the simple
tools.
Grease lubrication for vibrator is through easily
accessible fitting.
Vertical vibrator is mounted rigidly on base plate
distributing the vibrations to the trough.
The directional vibraions on the sieve offer the particles'
directional moving with all possible vibrating angle, this
offers increased screening area and smooth
discharge.
Anti-jamming cleaner(Bouncing ball made of silicon) deck
with provide continuous knocking effects under the sieves
to prevent particle's jamming and sticking during the
operaiton.
All standardized part are provided for simple
maintenence.
We keep the parts as optimum stock ready to assemble for
immediate supply.
VIBRATING SCREEN(VS/VM Model)
A various type of screens are available :
Compulsory vibrating type, Sympath type, Closed type, Open
type, Grizzly bar type, Hanging type, Support type, Fixed
speed type and Variable speed type offer wide selection
depend upon individual requirements.
Vibrating screens assure efficient, dependable operation to
solve your most difficult sizing, scalping, dewatering and
rinsing applications.
And vibrating Screens offer maximum particle segregation of
aggregates, chemicals, coal and many other bulk materials.
And Vibrator as drive unit owes its efficiency to an
increased screening area dnd reduced drive power
requirements.
Model VS-45-1.2(0.4 sq.m / W450 x L1200mm)
Model VS-45-1.5(0.6 sq.m / W450 x L1500mm)
Model VS-60-1.8(0.9 sq.m / W600 x L1800mm)
Model VS-90-1.8(1.4 sq.m / W900 x L1800mm)
Model VS-90-2.4(1.8 sq.m / W900 x L2400mm)
Model VS-120-2.4(2.5 sq.m / W1200 x L2400mm)
Model VS-150-3.6(4.6 sq.m / W1500 x L3600mm)
Model VS-180-4.2(8.0 sq.m / W1800 x L4200mm)
VM Model Vibrating Screen
The heart of VM Model Vibrating Screen is a heavy duty
electro-magnetic drive. Drive unit can be mounted either
below and above the Trough. All running part are secured
and covered.
No any separated motor, V-belt, chains, sprockets, or other
connections, The flow capacity is controlled by turning a
rheostate knob. The number of drive unit is depended upon
the capacity and charactristics of the material
handled.
VM Model Vibrating Screens offer screening and feeding
simultainously in a smooth operation with high
efficiency.
ES Type Vibrating Screens
Heavy duty ES type sizing and scalping screens are built
with a powerful eccentric shaft vibrator, screen deck,
helical spring isolator and support :
The ES vibrator design utilized two, rugged, self contained
double roll assembles. Each roller bearing is cartridge
mounted and sealed from abrasion and corrosive
materials.
A lubrication is through easily accessible fittings or
direct oil bath from housing reservoir.
The eccentric shaft produces a powerful vibration with a
smooth(800-1200 rpm) rotation driven by motor through V-
belts and pulleys.
This specialized vibrator eccentric shaft permits faster
minor stroke adjustment with counter wights.
All running parts are secured and furnished with
gards.
GS Type Vibrating Screens
Heavy duty Geared Shaft Vibrating Screens are used in
horizontal installations where require low-head room to
efficiently size, dewater and wash coal, ore, rock, gravel
and other materials, and are built with a powerful greared
shaft vibrator, screen deck, helical spring isolator and
support.
The GS vibrator produces a straight-line motion to screen
and convey materials.
Four(4) heavy duty, double row, cartridge-mounted self-
algning spherical roller bearings supports the two eccetric
shafts which are driven through helical gears.
Bearing lubrication is performed through grease channels to
the center of the cartridges.
Gears are self-lubricated by a deep oil reservoir.
VIBRATING FEEDERS(VF/VM Models)
Vibrating Feeders provide several important advantages
compared with other type of feeders :
Most of models are standardized, easy to set-up, handling,
and maintenance, simple structures, all running parts are
secured and closed, dust free, applicable to any site
condition with various models choices, economy-long life
and low maitenance, applicable exchangible liners, wom-out
proof, depended upon the charactristics of materials,
smooth operation in a high efficiency especially for the
power, solid and peculiar shape materials.
VF Model Feeders
Drive unit consists of the horizontal electric vibratos
with adjustable eccentric wights on each end.
Capacity controlled for a variable speed by the
Inverter.
Each horizontal Vibrator is mounted rigidly to the feeder
frame by bolts.
Model VF-35-1.2(10TPH / W350 x L1200mm)
Model VF-35-3.0(10TPH / W350 x L3000mm)
Model VF-50-1.2(20TPH / W500 x L1200mm)
Model VF-45-4.0(25TPH / W450 x L4000mm)
Model VF-60-1.8(40TPH / W600 x L1800mm)
Model VF-95-1.8(120TPH / W950 x L1800mm)
Model VF-150-2.0(700TPH / W1500 x L2000mm)
Magnetic Feeders(VM Models)
Drive unit as heavy duty electro-magnetic vibrators can be
mounted either below and above the Trough, the number of
drive unit is depended upon the capacity and charactristics
of materials.
Electro-magnetic Vibrators are getting the vibration by the
plate spring transmission effects using replusive power of
magnetism.
The flow capacity is controlled by turning a rhesostat
knob.
VM Model Feeders' smooth vibrating motion offer the feeding
in a gentle and high operation without any damage on the
materials, suit for any site condition to be connected with
up & down stream, with broad selections.
Weighing feed by two steps for packers, feed in a fixed
quantity for sieving and screening machines, regular
orderliness feed.
Magnetic Feeders provide a various usage per each size and
type from laboratory to production uses.
Model VM-12-40(1 TPH / W120 x L450mm)
Model VM-12-50(3 TPH / W120 x L600mm)
Model VM-15-70(5 TPH / W200 x L700mm)
Model VM-36-90(20 TPH / W250 x L900mm)
Model VM-46-90(80-120 TPH / W450 x L1066mm)
Model VM-61-100(150-200 TPH / W550 x L1400mm)
OSCILLATING CONVEYORS /
VIBRATING CONVEYORS / PIPE FEEDERS
These specialized vibratory conveyors are often used in
long distance(6-25m) feeding of adhesive, high
temperatured, dusty and others required sanitary conditions
materials without damages on the materials.
Selection of these models according to vibrating mechanism
and type of Trough are depended on the characteristics of
material, feeding distance and other site
conditions.
(Oscillating Conveyors)
Model VOC-30-8.0 (5 TPH / W300 x L8000 mm)
Model VOC-30-10.0 (10 TPH / W300 x L10000 mm)
Model VOC-45-15.0 (20 TPH / W450 x L15000 mm)
Model VOC-75-20.0 (50 TPH / W750 x L20000 mm)
(Vibrating Conveyors)
Model VC-30-8.0 (3 TPH / W300 x L8000 mm)
Model VC-45-10.0 (8 TPH / W450 x L10000 mm)
Model VC-50-15.0 (10 TPH / W500 x L15000 mm)
Model VC-60-20.0 (20 TPH / W600 x L20000 mm)
Model VC-120-25.0(120 TPH / W1200 x L25000 mm)
(Pipe Feeders)
Model VP-20-1.5(3 TPH / Dia. 200 x L1500 mm)
Model VP-30-3.5(7 TPH / Dia. 300 x L3500 mm)
Model VP-40-4.0(12 TPH / Dia. 400 x L4000 mm)
Model VP-40-5.0(20 TPH / Dia. 400 x L5000 mm)
SPIRAL
ELEVATORS
For efficient transfer of parts
materials between processes or plant levels.
Spiral Elevators offer the most efficient, compact and
convenient means of elevating or lowering bulk materials
and metal, plastic, glass, wood or ceramic parts and other
powder materials.
Due to high speed vibration, friction and abrasion between
the items being handled and Trough are minimized, feeding
is smooth and consistent.
The simple, basic design of Spiral Elevator provides years
of trouble-free operation.
Even if the material flow is blocked, there is no danger of
damag to the equipment, since there are no belts, gears, or
pulleys, the need for parts replacement and maintenance are
rare.
There units also require a very small floor space.
Some models are so compact there can be easily moved from
one processing machine to another.
All models can be furnished for either base mounting, with
the drive below the spiral, or suspension mounting, with
the drive unit above the spiral.
Installation is simple, units can be positioned on any firm
load-carrying, surface, or suspended from structural steel
beams, Spirals to the maximum height rated for each model
can supplied fro either types of mounting
arrangements.
The vibrators are applied in pairs and mounted either above
and below the spiral.
Control of the material flow rate and adjustments for
different material densities are achieved by changing the
thrust angle of the vibrators.
BIN ACTIVATORS(VIBRO
HOPPERS)
Bin Activator using vibrator as its source is designed to
prevent the bridging in the silo or hopper, and is the most
up-to dated appropriate hopper discharge system for sticky
materials.
Bin Activator consists of Fixed silo and Active hopper. The
particles in the Active hopper are vibrationally dischanged
by vertical pressure of the materials during the initial
running, and assure vertical screw discharge with
horizontal circularly vibration by the vibrator.
This vibrational discharge concept offers increased
vertical load, easy break off the bridging and constant and
soft discharge with all possible vibrating angle, decreased
height of low part of silo with enlarged discharge spout,
not effecting the repose angle of materials, less noise and
long durablity with appropriate vibrators suit for hopper
capacity and easy access to adptation with other processes
such as vibro-feeder, screw-feeder, rotary feeder and other
down-streams which required fixed quantity or varialbe-flow
controls.
Model VH-45 (Dia. 450 x H340mm)
Model VH-60 (Dia. 600 x H400mm)
Model VH-80 (Dia. 800 x H500mm)
Model VH-100 (Dia. 1000 x H630mm)
Model VH-120 (Dia. 1200 x H720mm)
Model VH-150 (Dia. 1500 x H870mm)
Model VH-200 (Dia. 2000 x H1100mm)
Model VH-250 (Dia. 2500 x H 1800mm)
Drive unit consists of Active hopper, horizontal vibrator
and isolation bolts.
Horizontal vibrators with adjustable eccentric weights on
each end are mounted on the bracket of Active hopper.
The model of vibrator depends upon the capacity and
charactristics of material.
Isolation rubber prevent the transmission of vibration to
the fixed hopper, and supports all vibration hanging on the
Active hopper.
Conical structure(Cowl) in the Active hopper supports
vertical pressure and spread the materials sufficiently.
A wide selection of model depended upon the capacity, the
charactristics of material, type of hopper and other site
conditions.
VIBRATING
DRYERS/COOLERS
Vibrating Dryers/Coolers efficiency with mixing and
constant feeding motion.
The materials' bouncing and mixing motion without damage on
the Trough provide increased drying/cooling effect.
Aplicable to any characteristics of material and customer's
requirements.
Drive units are horizontal vibrators.
Application
* Foods/fermentation
* Pharmacy
* Metals includ. steel ball
* Ceramics / Minerals
* Agricultural / Fisheries / Livestock products
* Feeds
* Pigment
* Petro-chemical products includ. resins
* Solid wastes
* Other all kind of powder and particle
Features
* Maximized actual cooling / drying surface on the material
with contineous feeding, aviation and bouncing motion,
offers increased efficiency at approx. 200-400% contrary to
traditional and other existing dryers.
* No deform and damage on material.
* Guarentee the uniformity of temperature and humidity on
material.
* Free adjustable the temperature and humidity on
material.
* Easy to connect to the other up/down streams as automatic
process.
* High application ability in wide range of mateial
characteristics.
* Dust-proof, sanitary structure.
* High control charactristics.
* Less energy consumption.
* Economical operation.
* Easy speed(Capacity) control.
VIBATING TABLES
Bubble removal in wet materials,
settle and compact bulk materials in containers
Vibrating tables are designed to settle and compact dry
bulk materials in various types of container, and to remove
bubles in the wet materials.
Their application provides either a sizable increase in the
net weight of the container or reduction in the container
size with subsequent savings in shipping and storage
space.
Vibrating tables are available in various typical types
:
Electro-mechanical and electro-magnetic type as well those
a many applied units.
The choice of the proper type and model depends upon the
characteristics of the material or objects being handled
and its reaction.
Electro-magnetic Vibrating Tables are most versatile and
widely used Vibrating Tables in our line. The high speed of
these tables, coupled with a controlled low-amplitude
produces a gentle filling action, Through that action the
co-efficient friction of the materials is reduced, as the
particles settle, the entrapped air is more readily
removed.
The amplitude of the vibration can be regulated to suit the
characteristics of the materials being handled. The
amplitude of the vibration can be controlled by turning a
rheostat knob.
The vibratory motion of Electro-mechanical Vibrating
Tables are particularly suited for filling granular to
coarse materials.
It is also very effective for handling a wide range of
metal parts such as nuts, bolts and rivets.
Electro-mechanical vibrators, with their lower frequency
and higher amplitude, produce an ellipical vibratory
motion.
The drives are totally enclosed, dust tight and splash
proof.
Drive units are vaiable such as high frequency vibrators,
magnetic vibrators and electro-mechanical vibrators.
GRAVITATIONAL
SEPARATORS
Gravitational Separator are used in separating particles
per each gravitational charactristics.
The materials fed with water are vibrationally motioned on
the Track of Trough per each gravitational charactristics
of the materials, and are discharged through separated out-
let.
Gravitational Separator consists of "Water supply unit",
"Magneitc Feeder" and "Hopper' to supply the materials in a
fixed quantity with water, "Trough" to separate the
materials by the vibration, "Out-let", "Electro-magnetic
Drive Unit" as vibrating source, "Body" to support the
balance of machine and to ensure the equal vibration and
"Controller" to adjust the amplitude and the feeding speed
of material's flow.
This specialized equipment is operated with the maximum
efficiency when the vibrating amplitude, water supply and
the angle of Trough are appropriately adjusted.
And in case that there are any damages, dusts, oils and
other foreign substances on the Trough, the machine will
not operate efficiently on its functioning.
The water is circulated by the Pump.
SHAPE
SEPARATORS
Shape Separators are used in separating the materials per
each characteristical shape.
Shape Separator consists of Supply unit, Electro-magnetic
drive unit, Trough and Controller.
Trough to feed and separate the materials is structured by
leaning either in the front, rear, right and left.
The Supply unit, constists of Hopper, Magnetic feeder,
ensures material's quantative feeding to Trough.
QUESTIONNAIRE
The followings are the standard form of our
questionnaire which will be reflected to our proposal in
desgn, fabrication, supply and set-up for your demands,
therefore, you are kindly required to describe your inquiry
according to the following items :
- Name of the company :
- Person in charge :
- Phone / fax No. / E-mail id :
1. Machine's function and purpose :
(Example : Sizing, Feeding(Horizontal or vertical), Drying,
Cooling, Discharging, Filing, Gravitational separating,
Shape separating, De-watering...etc.)
2. Supply Scope :
1) Full set of purposed machine
2) Local Control panel(or On/Off Box only)
3) Spare parts for set-up/start-up
4) Spare parts for ___years operation
3. Work Scope :
1) Engineering
2) Design
3) Fabrication
4) Delivery
5) Site supervision
6) Set-up(Erection) at site
4. Site Conditions
1) Electric power
:________Volt.________Hz./________Phase.
2) Air/Steam/Water:
3) Installation : Indoor or Outdoor
4) Humidity : In summer_______% / In Winter_________%
5) Temperature : In summer_______C / In winter________C
6) Hazardous class :
7) Foundation type : Concrete or Structure
8) Installation space: L _______ x W _________ x H
_______mm
9) Installation type : Support type or Hanging type.
10) What is Up / Down Stream :
11) What is connection type with Up/Down Stream and those
sizes :
7. Material
1) Name :
2) Capacity(Inlet) : Nor._________kg/hr, Max.______kg/hr
3) Bulk density(ton/cub.m) :
4) Temperature(deg. C.) : Max.______, Nor._________
5) Humidity(Wt. %) : Max._________, Nor._________
* In case of dryer/cooler, what is target humidity ?
6) Safety temperature(Melting point..ect):
7) Repose angle : _____________degree.
8) Particle size compostion(mm) :
9) Material properties and shapes :
(Example : Dusty, Sticky, Abrasive, Corrosive,...etc)
10) Flow characteristics :
(Example : Excellence, Good, Not bad, Bad..ect)
11) Others to be considered for handling
8. Machine's specifications
1) Material contacting parts are all in Carbon steel or
STS
2) Material Non-contacting parts are in Carbon steel or
STS
3) Surface treatment : Sanding or buffing ?
4) Operating time : ____________hrs / day.
5) Operating type : Continuous or intermittent ?
6) Start/Stop : Automatic or Manual ?
7) Insulation class :
8) Desired drive type :
(Example : Magnet, Unbalanced weight, Exciter, Geared
Shafter or others
9) Screen type and its material, if required.
(Example : Mesh screen, Perforated plate, Wedge wire,
Grizzly bar or whatelse... / Stainless steel, Rubber,
Alloys and others)
10) Screen opening size, if required.
9. Others(Please specify other informations to be
considered for design, fabrication, supply and erection at
site).
We are ready to serve you in technical
supports, wherever our existing and potential customers are
located !!
Contact : Mr. Charles Park
E-mail : ccorpo@yahoo.com
Phone : +82-2-574-2961(Rep.)
Fax : +82-2-3017-8766
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